At present, China's consumption of plastic has been ranked first in the world, but per capita consumption is only 1/7 industrial countries, 1/4 Industrial moderately developed countries, this aspect of our existence reflects the gap, on the other hand demonstrated China's industrial and plastic mold industry a huge space for development of plastic. Development of the plastic mold industry must rely on national key construction projects, to develop precision plastic injection molds, mold coverage and large injection mold; simultaneously by accelerating corporate mergers and acquisitions and product upgrading, narrowing the distance between the countries, so plastic coupler fittings mould that our plastic mold industry sustained and healthy development.
Arbitrariness of large plastic mold steel, carbon steel and 80% of 40Cr steel. For complex, precision molds, in order to avoid heat deformation, usually in annealing, normalizing state or quenched state processing used, so life is only similar foreign molds 1/10 to 1/2. Domestic automobile enterprises are willing to choose plastic mold Germany, Japan, Sweden, three series of die steel, but in the country to buy European steel mold, prices are often higher than the 30% to 40%, seriously affecting the competitiveness of domestic mold. Look at the precision molds, mold manufacturing and life cycle. Japan's auto mold accuracy up to 0.02mm, precision plastic mold parting controlled 0.01mm, while the domestic automobile molds brands, more than 25%, some 50% or more, many companies tend to be most enterprise workers interchangeable in technology and production jobs. Training of trainers and high-end CNC machine operation skills of domestic mold lack of high-tech enterprise employees processing technology, in a way that also affected the utilization of high-end equipment. Die low proportion of technical personnel of enterprises, most enterprises between 15% to 20%, and lower integrated development capability. Mold factory often and materials manufacturers, product manufacturers to develop; injection molding factory with material manufacturers will jointly pipe reducing coupling mould develop new models; brand plastic vendors and brand car companies jointly developed a new plastic and steel products. Such strong cooperation, so that enterprises have a strong R & D capability. Chinese enterprises in innovation, greater R & D capability gaps. "Luo Hui pointed out that China plastic mold industry in the current and future development, to work closely with key project of the steel, automobile, petrochemical, shipbuilding, light industry, textile, nonferrous metals, electronic information, these nine national defense industries, to enhance large mold, precision injection molds, high-grade standard mold manufacturing capacity; achieve localization tool steel and high quality, improving mold material supply system injection mould to provide a more comprehensive variety of sizes and grades of material, and greatly reduce mold manufacturing enterprises preparation period; improve mold new materials, new technology and new plastic molding, high strength, high toughness, high temperature plastics research and development capabilities; improve the overall level of enterprise information management and integrated manufacturing mold.
2013年12月29日星期日
Our mold companies can enhance the prospects of future innovation
Mold has "the mother of industry," said the foundation technology and equipment belonging to the industrial production. Today, the development of China's mold industry has formed a unique mold industry cluster production base for mold companies provide a platform for scientific development. Meanwhile, the innovation capacity of enterprises is also rising, with a number of independent intellectual property rights, the future of China's mold companies will have a stronger competitive.
Nearly a decade, China's automobile industry has made considerable progress. At present, China's mold industry output value Bridge Bend mould of over $ 100 billion industry, one of the main application as a mold downstream automotive industry, China is about 1/3 of the mold products for the automotive service industry.
China mold industry after decades of accumulated technology and in recent years to increase international exchanges, pay close attention to technological innovation in production technology have achieved significant breakthroughs in business with more competitive, the industry expects 2015 sales value of China's mold will reach 350 billion yuan. Although in recent years the domestic mold exports increasing level of international competitiveness has improved. But mostly concentrated on middle and low areas, low mold technical level, low value-added, high-precision molds also part dependent on imports, so the domestic mold industry in various fields to strengthen integration.
Throughout the development process, related industries and businesses need long-term perspective, the potential lower mind, pay close attention to new technologies, new technology research side, and gradually form a division of labor, there is collaboration in all areas of research and development pattern, introduced with proprietary mold products. Now China's mold industry through the introduction of foreign capital, absorb the advanced experience of foreign mold manufacturing, advanced technology and high-level talents, our mold design and manufacturing level has been greatly improved.
"With the increasing domestic demand in China can be expected to die by 2013 China will have a larger growth industry, especially the automotive industry, has led to the rapid development of tapping tee electrofusion mould China's mold industry, promote the rapid transformation and upgrading of mold enterprise." Luo Baihui mold experts believe, strengthen independent innovation in the industry change the growth mode, optimize the industrial structure, have a greater need high levels of mold machinery and equipment, providing a broad development space for the development of mold industry. More importantly, "five" the implementation of development policies and emerging strategic industries, regional development planning and policy to revitalize the equipment manufacturing industry will die industries are providing new growth point. With manufacturing in developed countries have to transfer to China, China's mold industry is facing a new round of development opportunities. Forecasts, and electrofusion coupling mould the internal and external drives Qi moving environment, to 2015, China's mold will reach 350 billion yuan sales value. China's mold industry is currently experiencing competitive pressures are mainly price advantage and technological superiority of developed countries to developing countries, need to know not only the development and progress of industrial molds China, Southeast Asia and Eastern European countries in recent years, the development of industrial molds are very fast, its advantages in terms of mold price Obviously, this weakens the cost and price advantage of China's mold industry has always been a certain extent. In addition, Western Europe, Japan and South Korea on the strength of the high-end market, but also to mold China mold industry is facing enormous challenges.
Nearly a decade, China's automobile industry has made considerable progress. At present, China's mold industry output value Bridge Bend mould of over $ 100 billion industry, one of the main application as a mold downstream automotive industry, China is about 1/3 of the mold products for the automotive service industry.
China mold industry after decades of accumulated technology and in recent years to increase international exchanges, pay close attention to technological innovation in production technology have achieved significant breakthroughs in business with more competitive, the industry expects 2015 sales value of China's mold will reach 350 billion yuan. Although in recent years the domestic mold exports increasing level of international competitiveness has improved. But mostly concentrated on middle and low areas, low mold technical level, low value-added, high-precision molds also part dependent on imports, so the domestic mold industry in various fields to strengthen integration.
Throughout the development process, related industries and businesses need long-term perspective, the potential lower mind, pay close attention to new technologies, new technology research side, and gradually form a division of labor, there is collaboration in all areas of research and development pattern, introduced with proprietary mold products. Now China's mold industry through the introduction of foreign capital, absorb the advanced experience of foreign mold manufacturing, advanced technology and high-level talents, our mold design and manufacturing level has been greatly improved.
"With the increasing domestic demand in China can be expected to die by 2013 China will have a larger growth industry, especially the automotive industry, has led to the rapid development of tapping tee electrofusion mould China's mold industry, promote the rapid transformation and upgrading of mold enterprise." Luo Baihui mold experts believe, strengthen independent innovation in the industry change the growth mode, optimize the industrial structure, have a greater need high levels of mold machinery and equipment, providing a broad development space for the development of mold industry. More importantly, "five" the implementation of development policies and emerging strategic industries, regional development planning and policy to revitalize the equipment manufacturing industry will die industries are providing new growth point. With manufacturing in developed countries have to transfer to China, China's mold industry is facing a new round of development opportunities. Forecasts, and electrofusion coupling mould the internal and external drives Qi moving environment, to 2015, China's mold will reach 350 billion yuan sales value. China's mold industry is currently experiencing competitive pressures are mainly price advantage and technological superiority of developed countries to developing countries, need to know not only the development and progress of industrial molds China, Southeast Asia and Eastern European countries in recent years, the development of industrial molds are very fast, its advantages in terms of mold price Obviously, this weakens the cost and price advantage of China's mold industry has always been a certain extent. In addition, Western Europe, Japan and South Korea on the strength of the high-end market, but also to mold China mold industry is facing enormous challenges.
2013年12月22日星期日
Metal cutting tools market-driven mold industry development
The rapid development of technology makes many industries increasingly frequent replacement rate , the tool market can not avoid this situation , and now, a simple single-function tool is gradually being replaced by multi-purpose tool . In the future , user research and development tools are constantly demanding more , not just material and surface coating technology limited tool , but the tool production technology will have a more stringent requirements.
In terms of technology updates , gradually replacing the high-speed steel cutting tools carbide cutting tools , especially plastic injection mould circular tool . Coated tools used more and more common in Europe, with a new high-speed machining tool market share is growing. Dynamic vendor area. From the point of view of cooperation tool manufacturers in the high-tech areas of the market will be a lot of big companies powerful combination.
Domestic market demand for high-grade mold large, according to forecasts, "Twelve Five" period, the total market steady upward trend in the mold , but the mold must meet the requirements of the domestic needs of users in terms of quality , delivery and so on. Moreover , appliance, automotive , plastics industry, the greatest demand for molds. International market in recent years, an increase in labor costs in industrial countries , the developing countries, especially Southeast Asian countries forward plastic coupler fittings mould transfer . Its domestic production of high precision molds based, manual labor into large molds to rely on imports.
Therefore , middle and low mold international market potential is huge. As long as the quality of domestic mold can be improved , to ensure delivery , the export prospects of the mold is very optimistic. In addition , the demand in the international market is also a great standard mold . At present, only a small amount of exports . In the new wave of integration in the world economy, global manufacturing to accelerate the transfer to mainland China has become a trend , China will gradually develop into a world-class manufacturing base. Obvious advantages of Guangdong Pearl River Delta region in particular , will become the world's manufacturing center die chinese mould within a decade .
Although China is the largest producer of molds , but many still rely on imports mold products to large, sophisticated, complex , long-life molds the majority, of the total imports in recent years has reached $ 1 billion . From the perspective of reducing imports , hardware tools market should continue to increase the proportion of high-grade mold , expanding domestic demand .
In terms of technology updates , gradually replacing the high-speed steel cutting tools carbide cutting tools , especially plastic injection mould circular tool . Coated tools used more and more common in Europe, with a new high-speed machining tool market share is growing. Dynamic vendor area. From the point of view of cooperation tool manufacturers in the high-tech areas of the market will be a lot of big companies powerful combination.
Domestic market demand for high-grade mold large, according to forecasts, "Twelve Five" period, the total market steady upward trend in the mold , but the mold must meet the requirements of the domestic needs of users in terms of quality , delivery and so on. Moreover , appliance, automotive , plastics industry, the greatest demand for molds. International market in recent years, an increase in labor costs in industrial countries , the developing countries, especially Southeast Asian countries forward plastic coupler fittings mould transfer . Its domestic production of high precision molds based, manual labor into large molds to rely on imports.
Therefore , middle and low mold international market potential is huge. As long as the quality of domestic mold can be improved , to ensure delivery , the export prospects of the mold is very optimistic. In addition , the demand in the international market is also a great standard mold . At present, only a small amount of exports . In the new wave of integration in the world economy, global manufacturing to accelerate the transfer to mainland China has become a trend , China will gradually develop into a world-class manufacturing base. Obvious advantages of Guangdong Pearl River Delta region in particular , will become the world's manufacturing center die chinese mould within a decade .
Although China is the largest producer of molds , but many still rely on imports mold products to large, sophisticated, complex , long-life molds the majority, of the total imports in recent years has reached $ 1 billion . From the perspective of reducing imports , hardware tools market should continue to increase the proportion of high-grade mold , expanding domestic demand .
2013年12月20日星期五
Status and Development of rapid economic mold
The main problem areas of rapid economic mold problems are: rapid tooling our professional business is relatively small, the impact of China's own brand of new product development trial . Development of new models such as cars , most of them choose foreign OEMs new models fast trial enterprises, or foreign country , mainly because of domestic enterprises with less rapid economic mold or development is not strong enough , the impact of the automobile OEMs selection. Second, China's rapid tooling Male/ Female Tee mould companies , mostly small and medium enterprises , self-development capacity is weak, although technically close to the international advanced level , but is limited in terms of investment in technological innovation capability .
The gap with the international advanced level in recent years , China's rapid economic mold technology has developed rapidly, especially the popularity of CNC machining equipment , mold design and quality has been greatly improved , can substitute imports. But compared with Plastic Adapter Union mould foreign advanced level of rapid tooling technology , there are still some gaps .
Automotive panel die quickly after years of technical accumulation , as well as new technologies, new materials, grafting, its manufacturing level and speed has been significantly improved . Compared with the international advanced level the gap is mainly reflected in : the international advanced automotive panel die manufacturing enterprise is a fast rapid tooling technology, auto body technology in a new product for automotive OEMs to develop, implement from rapid tooling , stamping welding train service. Domestic automobile cover rapid tooling manufacturing enterprises. Only assume rapid tooling manufacturing and stamping, die quickly lead to domestic enterprises lack of live sources , to improve the overall level slower . Plus car cover rapid mold manufacturing enterprises , mostly SMEs , investment capacity is weak, the introduction of advanced high-speed processing equipment and line testing equipment for less , it can not ensure the rapid development of high-end products.
Since the emergence of rapid prototyping technology , after 20 years of development , RP technology has entered a mature stage of steady development , there have been dozens of different apping tee electrofusion mould processes. Our rapid prototyping technology is not bad . Compared with the international advanced level , the main difference lies in product research and commercialization conversion is slow, as China's current rapid prototyping rapid tooling technology conversion means for large stamping dies quickly oversized rapid prototyping techniques and equipment has not yet appeared . I plant a cement mold, cover mold and other products undergo strict quality certification system , trustworthy.
The gap with the international advanced level in recent years , China's rapid economic mold technology has developed rapidly, especially the popularity of CNC machining equipment , mold design and quality has been greatly improved , can substitute imports. But compared with Plastic Adapter Union mould foreign advanced level of rapid tooling technology , there are still some gaps .
Automotive panel die quickly after years of technical accumulation , as well as new technologies, new materials, grafting, its manufacturing level and speed has been significantly improved . Compared with the international advanced level the gap is mainly reflected in : the international advanced automotive panel die manufacturing enterprise is a fast rapid tooling technology, auto body technology in a new product for automotive OEMs to develop, implement from rapid tooling , stamping welding train service. Domestic automobile cover rapid tooling manufacturing enterprises. Only assume rapid tooling manufacturing and stamping, die quickly lead to domestic enterprises lack of live sources , to improve the overall level slower . Plus car cover rapid mold manufacturing enterprises , mostly SMEs , investment capacity is weak, the introduction of advanced high-speed processing equipment and line testing equipment for less , it can not ensure the rapid development of high-end products.
Since the emergence of rapid prototyping technology , after 20 years of development , RP technology has entered a mature stage of steady development , there have been dozens of different apping tee electrofusion mould processes. Our rapid prototyping technology is not bad . Compared with the international advanced level , the main difference lies in product research and commercialization conversion is slow, as China's current rapid prototyping rapid tooling technology conversion means for large stamping dies quickly oversized rapid prototyping techniques and equipment has not yet appeared . I plant a cement mold, cover mold and other products undergo strict quality certification system , trustworthy.
2013年12月18日星期三
Your heart is in control of the stage color brick mold
As we all know, my company produces plastic mold is very good, not only of good quality , the price is very cheap, attracted a large number of customers come to buy my company , clients every day to tapping tee electrofusion mould my company to buy an endless stream of plastic molds .
Take Caizhuan die for it, when you're on the street , in the park to see a variety of color brick , you have no sense of themselves , have not been impressed by its style, color brick mold production of such people is an essential mold impressed Caizhuan Oh , you can design a variety of color brick mold cavity , so you can create the kind of style you want Caizhuan . How much of your heart , the stage is as big color brick mold .
With the rapid development of plastics and plastic molding industry, plastic mold also emerged at this time , and now for the quality requirements of plastic molds are also increasing, which is the development of plastic mold industry offers tremendous power .
Restructuring of the plastic mold industry electrofusion coupling mould continues to accelerate , market-oriented professional plastic mold manufacturer number and ability to grow very fast. According to the production, sales, market conditions, industry structure, product import and export , etc. plastic mold manufacturing industry analysis , refer to the plastic mold industry trends related to the future development of China's plastic mold manufacturing industry is very broad .As a plastic mold manufacturer, our high-speed rail occupy a certain position in the plastic mold industry. My company's products by user acceptance and welcome, for my company's products give a high evaluation. Tile Mold is one of my very fire company selling the product.
Tile tile mold is capable of producing PE Electrofusion Pipe Fitting high-quality products, important equipment, molds as an important and special system, occupies a very important position. Proper use and maintenance of die mold for extending the life of tile has a decisive significance. Mounting the die presses must have sufficient rigidity, strength and precision. Depth die after installation, when adjusting the blanking die punch into the die can not be too dark.
Take Caizhuan die for it, when you're on the street , in the park to see a variety of color brick , you have no sense of themselves , have not been impressed by its style, color brick mold production of such people is an essential mold impressed Caizhuan Oh , you can design a variety of color brick mold cavity , so you can create the kind of style you want Caizhuan . How much of your heart , the stage is as big color brick mold .
With the rapid development of plastics and plastic molding industry, plastic mold also emerged at this time , and now for the quality requirements of plastic molds are also increasing, which is the development of plastic mold industry offers tremendous power .
Restructuring of the plastic mold industry electrofusion coupling mould continues to accelerate , market-oriented professional plastic mold manufacturer number and ability to grow very fast. According to the production, sales, market conditions, industry structure, product import and export , etc. plastic mold manufacturing industry analysis , refer to the plastic mold industry trends related to the future development of China's plastic mold manufacturing industry is very broad .As a plastic mold manufacturer, our high-speed rail occupy a certain position in the plastic mold industry. My company's products by user acceptance and welcome, for my company's products give a high evaluation. Tile Mold is one of my very fire company selling the product.
Tile tile mold is capable of producing PE Electrofusion Pipe Fitting high-quality products, important equipment, molds as an important and special system, occupies a very important position. Proper use and maintenance of die mold for extending the life of tile has a decisive significance. Mounting the die presses must have sufficient rigidity, strength and precision. Depth die after installation, when adjusting the blanking die punch into the die can not be too dark.
2013年12月12日星期四
Advantages of high-speed cutting technology for the processing of the mold
CNC machining manufacturing technology as the main basis for the process, with the development of manufacturing technology in recent years has also made great progress in the development of high-speed cutting into the development of new cutting technology and processing methods to provide complete sets of technology is characterized by new stage of development. It is an important industrial manufacturing sectors such as automotive, aerospace industry, energy industry, military industry and the mould maker emerging mold industry, electronics industry and other sectors main processing technology, but also an important factor in the rapid development of the industrial sector.
Therefore, in the manufacturing industry developed United States, Germany, Japan and other countries to maintain the momentum of rapid development. CNC metal cutting machine tools as essential to supporting technology and equipment, driven by the CNC machining technology, has entered a stage of development of CNC tool and shows high efficiency, high precision, high reliability, and dedicated professionals of the three high New features. Gold mode network CEO, as the representative of the current high-speed cutting, dry machining, hard machining and other new cutting process has shown a lot of advantages and strong vitality, become manufacturing technology to improve processing efficiency and quality, the main way to reduce costs. Hard cutting applications is a high-speed cutting technology, which uses a single or multi-blade cutting tool machining hardened parts, it is the effective rate than conventional grinding, flexible, simple process, low investment, etc., have been in some applications fields produce better results. In the automotive industry, processing 20crmo5 hardened gears cbn tools (60hrc) bore, instead of grinding, the surface roughness of up to 0.22m, has become the domestic auto industry to promote the new technology. The current development of high-speed cutting machining processes such as new manufacturing technologies is promoting the development chinese mould of new tasks facing modern cutting technology. Gold mode network CEO, mold technology expert committee believes that local contemporary high-speed cutting is not improved cutting speed is needed in the manufacture of technical progress and comprehensive basis for further innovation, including CNC machine tools, tool materials, coatings, Significant advances in technologies such as tool structure, in order to achieve the cutting speed and feed speed is doubled, the manufacturing sector as a whole in order to make cutting efficiency improved significantly. The current level of practical high-speed cutting, the overall improved cutting efficiency machining of 1 to 2 times, narrowing the gap with industrialized countries, China is engaged in cutting tool technology professionals with the efforts and goals of the new century, facing major challenge.
Its mold industry in recent years, undergoing a massive technological revolution, which is gradually replaced by high-speed processing equipment cutting tools, precision mold cavity for efficient processing. These tools include a variety of high-speed CNC milling machines, machining centers. Currently in mold manufacturing process, mainly in general machining and EDM processing. General machining of the mold cavity prior to heat treatment are generally roughing, semi-finishing and finishing, and grinding, polishing, time-consuming and laborious. EDM is performed after annealing, machining and heat treatment, EDM, grinding after final polishing.
The disadvantage with the accelerated replacement rate of consumer products, the production efficiency and manufacturing quality molds made increasing demands productivity EDM die poor and unstable quality gradually exposed. Luo Hui said mold companies to shorten the manufacturing cycle and reduce costs, we must extensive use of advanced machining technology, and the emergence of advanced manufacturing technology on behalf of high-speed cutting technology to meet the demands of modern tooling and features.
Technical advantages for high-speed cutting machining molds mainly reflected in:
(1) greatly improves the processing efficiency, not PE Electrofusion Pipe Fitting only high machine speed, feed fast, and rough finishing can be completed, greatly improving the efficiency of production, combined with CNC technology, mold manufacturing cycle can be shortened by about 40%.
(2) high-speed machining molds do not require electrodes do not need subsequent grinding and polishing process automation is also easy to implement and improve the speed of development of the mold.
(3) the use of high-speed cutting technology processed hardened steel, and get a high surface quality, surface roughness less than Ra0.6m, made with milling and grinding processing effect, not only saves a lot of time, but also improves the machined surface quality.
Therefore, in the manufacturing industry developed United States, Germany, Japan and other countries to maintain the momentum of rapid development. CNC metal cutting machine tools as essential to supporting technology and equipment, driven by the CNC machining technology, has entered a stage of development of CNC tool and shows high efficiency, high precision, high reliability, and dedicated professionals of the three high New features. Gold mode network CEO, as the representative of the current high-speed cutting, dry machining, hard machining and other new cutting process has shown a lot of advantages and strong vitality, become manufacturing technology to improve processing efficiency and quality, the main way to reduce costs. Hard cutting applications is a high-speed cutting technology, which uses a single or multi-blade cutting tool machining hardened parts, it is the effective rate than conventional grinding, flexible, simple process, low investment, etc., have been in some applications fields produce better results. In the automotive industry, processing 20crmo5 hardened gears cbn tools (60hrc) bore, instead of grinding, the surface roughness of up to 0.22m, has become the domestic auto industry to promote the new technology. The current development of high-speed cutting machining processes such as new manufacturing technologies is promoting the development chinese mould of new tasks facing modern cutting technology. Gold mode network CEO, mold technology expert committee believes that local contemporary high-speed cutting is not improved cutting speed is needed in the manufacture of technical progress and comprehensive basis for further innovation, including CNC machine tools, tool materials, coatings, Significant advances in technologies such as tool structure, in order to achieve the cutting speed and feed speed is doubled, the manufacturing sector as a whole in order to make cutting efficiency improved significantly. The current level of practical high-speed cutting, the overall improved cutting efficiency machining of 1 to 2 times, narrowing the gap with industrialized countries, China is engaged in cutting tool technology professionals with the efforts and goals of the new century, facing major challenge.
Its mold industry in recent years, undergoing a massive technological revolution, which is gradually replaced by high-speed processing equipment cutting tools, precision mold cavity for efficient processing. These tools include a variety of high-speed CNC milling machines, machining centers. Currently in mold manufacturing process, mainly in general machining and EDM processing. General machining of the mold cavity prior to heat treatment are generally roughing, semi-finishing and finishing, and grinding, polishing, time-consuming and laborious. EDM is performed after annealing, machining and heat treatment, EDM, grinding after final polishing.
The disadvantage with the accelerated replacement rate of consumer products, the production efficiency and manufacturing quality molds made increasing demands productivity EDM die poor and unstable quality gradually exposed. Luo Hui said mold companies to shorten the manufacturing cycle and reduce costs, we must extensive use of advanced machining technology, and the emergence of advanced manufacturing technology on behalf of high-speed cutting technology to meet the demands of modern tooling and features.
Technical advantages for high-speed cutting machining molds mainly reflected in:
(1) greatly improves the processing efficiency, not PE Electrofusion Pipe Fitting only high machine speed, feed fast, and rough finishing can be completed, greatly improving the efficiency of production, combined with CNC technology, mold manufacturing cycle can be shortened by about 40%.
(2) high-speed machining molds do not require electrodes do not need subsequent grinding and polishing process automation is also easy to implement and improve the speed of development of the mold.
(3) the use of high-speed cutting technology processed hardened steel, and get a high surface quality, surface roughness less than Ra0.6m, made with milling and grinding processing effect, not only saves a lot of time, but also improves the machined surface quality.
2013年12月1日星期日
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