Choose a reasonable repair method can effectively reduce project costs, shorten the construction period and reduce the negative impact on the environment , traffic . Various mechanic method has its own unique side, there are common basic points can learn from each other through . From that point, the classification of trenchless repair technology electrofusion coupling mould induction, to further understanding and promotion of trenchless repair technology will be beneficial.
A repair method of classification
1, according to the useful life can be divided into temporary and long-term repair ( permanent ) repair ;
2, according to construction methods can be divided into grouting , embedded reinforcing method , coating method, and lined pipe collars law method ;
3, according to the repair site can be divided into point-like repair and overall repair two major categories ;
4, according to the purpose of the repair can be divided into anti-leakage type , corrosion -and strengthen the structure type categories.
Second, the repair methods
By punctate repairs and repairs to the whole division, is a basic method sewer repair technology classification.
1 , point-like many pipeline repair damage only occurs at the interface part of the pipeline , if only to repair the interface , which is called point-like repair (SpotRepair). Point into the interface embedded complement repair , grouting , collar law , local cured resin . Many damaged pipelines lives less than a decade , tube structure intact, but the interface leakage . For this type of pipeline repair using point is reasonable . Early point-like repair method is relatively simple, relying on staff access to repair leaks in the pipe directly , it can only be used over 800mm diameter pipes . ( 1 ) Interface embedded complement
Interface is the application of the first embedded complement trenchless pipe repair technology , first fill material embedded in cement mortar , chiseled after the old joints, finishing with quick dry cement or asbestos cement expansion manually embedded complement . In recent years, chemical materials increased, tar epoxy mortar , polysulfide sealants , polyurethane vinegar began to replace cement mortar. Chemical mould maker seal material has good flexibility , good resistance to deformation than the cement mortar.
Interface embedded complement although cheap , there is no impact on the flow cross-section , but poor quality stability . If staking cleaning is not clean, not dense embedded complement , these human factors can affect the reliability of the repair . In addition , the interface embedded complement duration is relatively long ( 2 ) grouting
Through the tube and interface parts soil grouting , plugging groundwater seepage into the pipeline route is yet another point-like repair methods . According to different grouting materials can be divided into two types of cement grouting and chemical grouting ; according to setting mode grouting pipe can be divided into the tube ( outside ) drilling grouting and ground ( down ) two drilling grouting . Grouting from the ground down there is a big blind should not place more than note the note , the note of the ground ( such as the bottom part of the tube ) is difficult to inject enough .
In recent years, small pipe tube grouting technology has also made great progress. The airbag will be closed on both sides of the interface , and then injected into the joints of chemical pulp , chemical pulp curing water swelling soon after plugging leaks . And other engineering methods compared to the relatively poor reliability grouting . Therefore, its use in the United States and Japan are subject to certain restrictions , such as the requirement to conduct post- grouting visit every six months , or leakage should not use more than a certain amount and so on. Grouting is often used as an adjunct or temporary plugging method of application , generally can not use the law as an independent work . Grouting is usually embedded reinforcing method and interface combined effects of ( 3 ) sets of the Tour de France
Mounting interface sealing collar portion is a common point repair methods . The vast majority of the Tour de France sets quality stability than the embedded reinforcing method is good, and fast construction speed , but the collar method has some influence on the flow. Collar method can be divided into the following categories:
① Antao ring scaffolds can be divided into : ordinary steel rings, stainless steel rings , PVC sleeve ring.
② Press the seal can be divided into : rubber water seals ( ribbon ) , rubber sealing rings ("O" type ) seals , PE water stop seal ( ribbon ) , polyurethane grouting . ③ by way of installation : can be divided into manual installation ( diameter 800mm and above) and airbags plastic injection mould installed ( diameter 800mm or less ) .
Rings have been used :
① ordinary steel rings : steel rings into the 2-3 valve assembly in the tube , collar lined with rubber water in between the main pipe . Pipeline wrong port or interface injustice often affect the sealing effect , ordinary steel rings easily rust.
4 ) partial curing resin
The partial gelling is actually a method for repairing the whole point repair practice , there are two kinds :
① artificial fiberglass Interface : personnel into the tube , embedded interfaces do first up , and then in the interface area to do fiberglass liner.
② local forming felt tube airbags : filling resin coated tube with a balloon felt so close to the main pipe , and then heat cured with ultraviolet light and other methods . Felt barrel shaped balloon partially whole scene is actually a method of curing localized approach.
2, the overall repair
If a pipe repair from start to finish , this is called the overall repair (wholerpair). Overall repair is the entire pipe between two manholes reinforcement repair , this repair can be divided into two categories : one is the coating, and the other is the liner method. Coating method is suitable for the diameter of 800mm or more, anti-corrosion, anti-seepage pipes for the purpose of repair .
Liner can not only repair the pipeline corrosion, seepage and can increase the structural strength of the pipe . Liner construction method is fast , reliable , and therefore has become the mainstream of trenchless sewer repair . But the cost is correspondingly higher loss of some liner construction method is relatively large cross-section of the pipeline .
( 1 ) coating method (coating)
Coating method to enhance the role of the structural strength does not only play a role in anti-corrosion and anti-seepage . Little impact on the pipeline coating method section , the relatively low prices, but long duration, reliability, poor quality , pipeline construction cleaning process , temperature, ventilation , personnel quality will affect the repair quality.
The mold is used to shape the article tool that constitute various parts of different parts of the mold by a different composition. It is mainly formed by changing the physical state of the material to achieve the shape of the article processing. In blanking, forming stamping, forging, cold forging, extrusion, compression molding or injection molding powder metallurgy processing repression
没有评论:
发表评论